Industrial Recycling Services
for B2B Operations

From individual sorting machines to complete turnkey facilities, Plastic Sort Cycle provides engineering-led services across the full plastic recycling value chain.

Four Core Service Disciplines

Each service area is supported by a dedicated engineering team with hands-on experience in industrial recycling environments.

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Plastic Sorting Systems

Automated identification and separation of plastic types using near-infrared (NIR), AI-optical, and density-based technologies.

PETHDPEPPPVCMixed Stream
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Recycling Plant Design

Full facility layout planning, equipment selection, civil requirements, and integration support for new or upgraded recycling plants.

TurnkeyRetrofitGreenfield
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Waste Processing Lines

Modular lines for shredding, baling, washing, granulating, and pelletizing plastic materials for reuse or resale.

ShreddingWashingPelletizing
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Process Consulting

On-site audits, material flow mapping, throughput analysis, and recommendations for process improvements at existing facilities.

AuditOptimisationReporting

A Closer Look at Each Service

Diagram of an industrial plastic recycling process flow

Automated Identification & Separation

Our sorting systems use a combination of near-infrared spectroscopy (NIR), optical sensors, and AI-based classification to identify and separate plastic types from mixed incoming streams.

Systems are available in conveyor-belt, air-jet ejection, and density flotation configurations, and can be sized from compact single-line units to multi-lane high-throughput installations.

NIR Optical Technology AI Classification Air-Jet Ejection Multi-Lane Capable Up to 20 t/h throughput
Request Technical Sheet
Engineers reviewing recycling machinery design drawings

End-to-End Facility Engineering

We provide complete design services for new recycling facilities and upgrade programmes for existing plants. Our engineering team assesses incoming material characteristics, target output specifications, available site area, and local regulatory requirements before developing a facility layout and equipment specification.

Deliverables include process flow diagrams, equipment layouts, utility requirements, and a commissioning plan.

Process Flow Design Equipment Specification Civil Interface Commissioning Plan
Discuss Your Project
Industrial plastic shredding and granulating equipment

Modular Processing for Diverse Plastic Types

Post-sorting, plastic materials require further processing before they can be reintroduced into manufacturing supply chains. Our processing lines cover the full sequence from initial size reduction through to pelletised secondary raw material output.

Each stage — shredding, pre-washing, contaminant removal, granulating, drying, and pelletizing — can be supplied as an integrated line or as individual units to supplement existing equipment.

Single-Shaft Shredder Friction Washer Granulator Dryer Twin-Screw Pelletizer
Request Line Configuration
Process audit documentation and flow analysis for recycling plant

Operational Assessment & Improvement Planning

For clients with existing recycling infrastructure, our consulting service provides an objective evaluation of current throughput, sorting accuracy, contamination levels, and equipment utilisation.

Findings are compiled into a structured report with prioritised recommendations, estimated impact on recovery rates, and an implementation roadmap suited to your operational schedule.

On-Site Audit Material Flow Analysis Recovery Rate Assessment Written Report
Enquire About an Audit

Project Delivery Process

A structured process ensures that each project is delivered to specification, on schedule, and with clear communication at every stage.

1

Initial Enquiry & Requirements Gathering

We collect information about your material streams, throughput targets, site constraints, and budget parameters to establish a clear project scope.

2

Technical Proposal & System Design

Our engineering team develops a tailored system configuration, including equipment specifications, layout drawings, and a detailed quotation.

3

Manufacturing & Factory Acceptance Testing

Equipment is manufactured and tested at our facilities. Clients are invited to attend factory acceptance testing before shipment.

4

Installation & Commissioning

Our field engineers install and commission the system at your site, conducting performance verification against agreed specifications.

5

Training & Handover

Operators receive hands-on training and a full documentation package covering operation, maintenance procedures, and spare parts information.

6

Ongoing Support & Maintenance

Scheduled maintenance programmes and remote technical support are available following project handover to maintain system performance over time.

Discuss Your Service Requirements

Submit your project details and our engineering team will respond with a preliminary technical assessment.

Contact Engineering Team